Customer:world leader in manufacturing of medical instruments & equipments
Goal:reduction of production costs for titan pacemaker case. The previous production process was handcrafted.
What we have provided:Sacel has designed, engineered and set up a innovative production process able to produce the titan pacemaker with higher quality and reduced costs.
Results: quality improvement and 65% off reduction for production costs.
Customer:important household appliance maker
Goal:an embossed part did not guaranteed the requested electrical performance due a mechanical stress deriving from the embossing process. The Customer requested Sacel to identify an alternative solution able to match both electrical and mechanical requirements.
What we have provided:Sacel has realized an alternative process compared to the previous embossing production cycle. Thanks to a well established know-how on laser welding, Sacel engineers have been able to find a suitable solution by means of bending and laser welding technologies.
Results: the new process provided the Customer with dimensional and electrical conform part
Customer:Koito Europe Ltd.
Goal:Produce a car components in a limited and short span of time, while 3D model of the parts seemed not possible to be realized.
What we have provided:Sacel reengineered the production process by embracing a co-design activity with Koito-Europe. The new process designed by Sacel Engineers lead to deliver a unified solution 1 months before deadline and enabled Koito-Europe to satisfy their stringent Customer requests.
Results: Enabled PSA ( Peugeot Citroen Alliance) to deliver on budget on time. Cost reduction of about 350.000 Euros over 4 years.
Customer:international company leader in sunroofs production, car heating systems, OE and aftermarket.
Goal:Cost reduction through production plant relocation from north Europe to Italy where other components were already assembled.
What we have provided:Sacel has taken care of the plant relocation and managed the entire production process.
Results: general efficiency, cost reduction: 550.000 €/year.
Category: Case History
Customer: international company, Tier 1 supplier
Goal: Our customer was looking for a solution to reduce production costs off 50% with reference to a part of motor assembly, but increasing the quality level.
What we have provided: Sacel has cooperated with customer’s team to identify the significant improvements in order to design and create a new and innovative stamping process able to manage the production and assembly of the motor part all in one progressive step.
Results: PPM equal to ZERO, 50% off cost reduction compared to previous supplier.