In the following lines you can find a detailed machinery fleet for each Sacel Group’s plant:
OZEGNA PLANT:
R&D
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n. 1 CAD station for designing Solidworks
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n. 7 CAD stations for designing VISICAD
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n. 2 CAM stations for VISICAD
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n. 1 CAM station DELCAM
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n. 4 CAD stations in the tool shop
Possibility to receive files in the following format:
ACIS, ADOBE PHOTOSHOP, AUTODESK INVENTOR, CADKEY, GRAPHIS CATIA, DXF3D, DXF/DWG, eDrawings, IGES, PARASOLID, Pro/ENGINEER, RHINO, SOLIDEDGE, STEP, STL, UNIGRAPHICS II,
VDAFS, VIEWPOINT, CATIA v. 4 e v. 5.
Tool Shop
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n. 4 Wire spark-erosion equipments
- 1 Charmilles ROBOFIL 510
- 1 Charmilles ROBOFIL 330F
- 1 Seibu EW-700K1
- 1 Sodick SL600Q
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n. 2 plunge spark-erosion equipments
Charmilles Roboform (with Erowa presetting)
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n. 1 CN tangential feed grinding machine
Jung Ja 500
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angential feed grinding machines
- 3 Tacchella
- 1 Delta
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n. 6 equipped benches for tool assembly
Machining department
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n. 1 work station with turning and CN milling
MAZAR INTEGREX 200-IV
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n. 1 CN miller 5 axes with high speed spindle
DECKEL MAHO – DMU 50 EVOLUTION
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n. 1 horizontal and vertical CN miller, with controller divider,
corse 1600x800x700 HURON EX
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n. 1 CN milling machine M Zero
VPC 1000
Cernotto
Traditional milling machines, cup grinder, band saw, hacksaw, shear, lathe, sandblaster, welding station, threading machines, drills.
SAN GIORGIO PLANT:
Production department
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n. 11 mechanical presses and C.N. from 16 to 500 tons equipe for automatic manufacturing
Presses < 100 tons
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n. 1 press Ico, 16 tons, linea automatic feeding + 130 mm metal sheet straightening
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n. 1 press Agostino Colombo, 40 tons, pneumatic feeding + 160 mm sheet straightening
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n. 1 press Balconi, 50 tons, rolls feeding + 200 mm sheet straightening
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n. 1 press Losa, 63 tons, rolls feeding + 300 mm sheet straightening
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n. 1 press Agostino Colombo, 63 tons, pneumatic feeding + 200 mm sheet straightening
Presses >100 tons
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n. 1 press Roche, 125 tons, pneumatic feeding + 400 mm sheet straightening
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n. 1 press Agostino Colombo, 200 tons, double column with self-feeding system 600x3
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n. 1 press Agostino Colombo, 200 tons, rolls feeding + 500 mm sheet straightening
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n. 1 press Agostino Colombo, 200 tons, rolls feeding + 400 mm sheet straightening
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n. 1 press Agostino Colombo, 250 tons, double column with self-feeding system 500x3
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n. 1 press Kalinin 500 ton, column with self-feeding system 800x2 with a payload of 5000 kg
n. 6 presses from 16 to 160 tons for single stroke and restrike operations
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n. 1 press 16 tons, Ico
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n. 1 press 25 tons, Agostino Colombo
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n. 1 press 80 tons, Ambrogio Galli
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n. 1 press 100 tons, Agostino Colombo
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n. 1 press 160 tons, hydraulic, Veb Verma
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n. 1 press 80 tons, Hydraulic, Vremac
n. 3 presses from 60 to 150 tons for plastic injection molding
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n. 1 press 60 tons Battenfeld
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n. 1 press 80 tons Battenfeld
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n. 1 press 150 tons Battenfeld
Every press above indicated is equipped with hot channel station (8 channels + 2 bands), material dryer and mold conditioning station.
n. 3 presses for vertical overmolding with rotating table
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n. 1 press 60 tons, Battenfeld
Double vertical/horizontal injection with rotating table with n.2 stations set up with linear robots for feeding + robot and vibrators + sheet metal shearing from coils, transfer ring and automatic camera control. Material dryer and mold conditioning station.
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n. 1 press 110 ton, Battenfeld
Vertical injection press with rotating table with n.2 positions set up with robotics feeding, PIN bending/shearing station with transfer, linear robots, transferring, camera control and automatic dielectrical tests. Material dryer and pressurized mold conditioning station.
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n. 1 pressa 150 ton, Battenfeld
Vertical injection press with rotating table with n.2 positions set up with robotics feeding, PIN bending/shearing station with transfer, linear robots, transferring, camera control and automatic dielectrical tests. Material dryer and pressurized mold conditioning station.
n. 4 YAG and CO2 welding stations with automation for serial production
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n. 1 station CO2 Triangon 2000W and rotating table
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n. 1 station CO2 Triangon 2500W with pallet movimentation
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n. 1 station YAG 500W with rotating table with n.2 positions + welding double fiber assembled on anthropomorphous robot 6 axes
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n. 1 station YAG 40W CNC 4 axes
n. 1 spot welder
n. 1 Tecna, 60 Kw
n. 1 welding station
TIG with anthropomorphous robot 6 axes, 2 stations, with rotating axe step by step and pneumatic closures.
n. 2 sandblasters
n. 1 Norblast a ratating carpet and 4 guns
n. 1 Finimac with basket and stripe
n. 1 tumbling work centre
Nicem, equipped with dryer and water conditioner
n. 2 washing machine with solvent
n. 1 Dollmar – 4 baskets
n. 1 machining USSETI with water and ultrasound with transferring baskets
n. 1 oven
Ocras Zimbelli – 9 baskets, max temperature 450°
n. 1 threading machines with multiple heads
n. 1 Temco M10 with multiple heads
n. 1 milling machine
n. 1 miller EIKON, multiple spindles with n.2 stations and hydraulic closures
n. 3 riveting machines
n. 1 Baltec, Roto-orbital
n. 2 PEM, with automatic feeding for bushes and bolts
n. 2 grinding machines
n. 1 surface grinder VIOTTO, with automatic feeding and turning table
n. 1 circle grinder OLIVETTI, with automatic feeding
Maintenance Department:
n. 1 surface grinding machine
MICROSTATIC LODI 400x1000
n. 3 surface grinding machines
n. 1 grinder PROPRA
n. 2 grinders TACCHELLA 4M
n. 1 drill Olivetti
n. 1 milling cutter Rambaudi
Metrology Laboratory:
n. 1 control machine C.N. DEA
Model Swift A000 Mot X 400 – Y 400 – Z 300
n. 1 traction test machine
Material tester ACQUATI model A/9I, capacity N 40000
Hardometer
Galileo measures: Brinell – Vickers – Rockwell
Profilometer
Model Mitutoyo SJ-201
Model Tesa 90G
n. 1 optical measurement machine
SMARTSCOPE 200 FOV X 200 – Y 150 – Z 150
LUSIGLIE’ PLANT:
N.3 spot welding stations
n. 3 spot welding stations with anthropomorphous robot with 6 axes with double welding pinch and n.2 oscillating stations, pneumatic and rotating positioners
N.2 braze welding stations
n. 2 braze welding stations with flame with antioxidant equipment and aspirators
N.2 grinding process stations
n. 2 stations with anthropomorphous robot with 6 axes, grinding head to grind profiles, with n.2 stations and oscillating system.
N.3 Milling machines
n. 1 miller SPIN, multi spindles with rotating table and hydraulic closures.
n. 2 milling stations with multiple heads and rotating table
SACELEST PLANT (KOSICE - SK):
Production department:
N.4 mechanical presses from 70 tons to 300 tons equipped with automatic serial production
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n. 1 press ROSS, 250 tons, double column and rolls feeder + 500x3 sheet straightening
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n. 1 press Zani, 300 tons, double column with braking and self feeding 600x3
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n. 1 press Rovetta, 300 tons, double column and rolls feeder + 500x3 sheet straightening
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n. 1 press Agostino Colombo 70 tons, with pneumatic line feeding + 300 sheet straightening
N.3 heat stacking stations and visual control
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n. 3 linee di ricalcatura a tavola rotante con riscaldamento, ricalcatura, suddivisione piste , controllo dielettrico e vidimazione
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n. 1 visual control line with camera and rotating table, dielectrical test and vidimation
N.2 spot welding lines
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n. 1 Carpaneto, 60 Kw with double automatic sequential head with control system and threading transfer system
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n. 1 Tecna, 125 Kw con control and threading restrike
n. 2 presses from 150 to 250 tons for plastic injection molding
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n. 1 press 150 tons Battenfeld
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n. 1 press 250 tons Battenfeld with anthropomorphes robot to feed parts and packaging
All the above indicated machines are equipped with control stations for hot channels (8 channels + 2 bends), material dryer and mold conditioning station
n. 1 press for vertical over molding with rotating table
n. 1 press 80 tons, Turra
equipped with robotic transferring and automatic camera control and dielectrical test. Material dryer and mold conditioning station