sacelgroup - Machinery Fleet and Equipments

Machinery Fleet and Equipments

In the following lines you can find a detailed machinery fleet for each Sacel Group’s plant:

OZEGNA PLANT:

R&D

n. 1 CAD station for designing Solidworks
n. 7 CAD stations for designing VISICAD
n. 2 CAM stations for VISICAD
n. 1 CAM station DELCAM
n. 4 CAD stations in the tool shop

Possibility to receive files in the following format:

ACIS, ADOBE PHOTOSHOP, AUTODESK INVENTOR, CADKEY, GRAPHIS CATIA, DXF3D, DXF/DWG, eDrawings, IGES, PARASOLID, Pro/ENGINEER, RHINO, SOLIDEDGE, STEP, STL, UNIGRAPHICS II,
VDAFS, VIEWPOINT, CATIA v. 4 e v. 5.

Tool Shop

n. 4 Wire spark-erosion equipments

- 1 Charmilles ROBOFIL 510

- 1 Charmilles ROBOFIL 330F

- 1 Seibu EW-700K1

- 1 Sodick SL600Q

n. 2 plunge spark-erosion equipments

Charmilles Roboform (with Erowa presetting)

n. 1 CN tangential feed grinding machine

Jung Ja 500

angential feed grinding machines

- 3 Tacchella

- 1 Delta

n. 6 equipped benches for tool assembly

Machining department

n. 1 work station with turning and CN milling

MAZAR INTEGREX 200-IV

n. 1 CN miller 5 axes with high speed spindle

DECKEL MAHO – DMU 50 EVOLUTION

n. 1 horizontal and vertical CN miller, with controller divider,

corse 1600x800x700 HURON EX

n. 1 CN milling machine M Zero

VPC 1000

n. 1 CN Milling machine

Cernotto

Traditional milling machines, cup grinder, band saw, hacksaw, shear, lathe, sandblaster, welding station, threading machines, drills.

SAN GIORGIO PLANT:

Production department

n. 11 mechanical presses and C.N. from 16 to 500 tons equipe for automatic manufacturing

Presses < 100 tons

n. 1 press Ico, 16 tons, linea automatic feeding + 130 mm metal sheet straightening
n. 1 press Agostino Colombo, 40 tons, pneumatic feeding + 160 mm sheet straightening
n. 1 press Balconi, 50 tons, rolls feeding + 200 mm sheet straightening
n. 1 press Losa, 63 tons, rolls feeding + 300 mm sheet straightening
n. 1 press Agostino Colombo, 63 tons, pneumatic feeding + 200 mm sheet straightening

Presses >100 tons

n. 1 press Roche, 125 tons, pneumatic feeding + 400 mm sheet straightening
n. 1 press Agostino Colombo, 200 tons, double column with self-feeding system 600x3
n. 1 press Agostino Colombo, 200 tons, rolls feeding + 500 mm sheet straightening
n. 1 press Agostino Colombo, 200 tons, rolls feeding + 400 mm sheet straightening
n. 1 press Agostino Colombo, 250 tons, double column with self-feeding system 500x3
n. 1 press Kalinin 500 ton, column with self-feeding system 800x2 with a payload of 5000 kg

n. 6 presses from 16 to 160 tons for single stroke and restrike operations

n. 1 press 16 tons, Ico
n. 1 press 25 tons, Agostino Colombo
n. 1 press 80 tons, Ambrogio Galli
n. 1 press 100 tons, Agostino Colombo
n. 1 press 160 tons, hydraulic, Veb Verma
n. 1 press 80 tons, Hydraulic, Vremac

n. 3 presses from 60 to 150 tons for plastic injection molding

n. 1 press 60 tons Battenfeld
n. 1 press 80 tons Battenfeld
n. 1 press 150 tons Battenfeld

Every press above indicated is equipped with hot channel station (8 channels + 2 bands), material dryer and mold conditioning station.

n. 3 presses for vertical overmolding with rotating table

n. 1 press 60 tons, Battenfeld

Double vertical/horizontal injection with rotating table with n.2 stations set up with linear robots for feeding + robot and vibrators + sheet metal shearing from coils, transfer ring and automatic camera control. Material dryer and mold conditioning station.

n. 1 press 110 ton, Battenfeld

Vertical injection press with rotating table with n.2 positions set up with robotics feeding, PIN bending/shearing station with transfer, linear robots, transferring, camera control and automatic dielectrical tests. Material dryer and pressurized mold conditioning station.

n. 1 pressa 150 ton, Battenfeld

n. 4 YAG and CO2 welding stations with automation for serial production

n. 1 station CO2 Triangon 2000W and rotating table
n. 1 station CO2 Triangon 2500W with pallet movimentation
n. 1 station YAG 500W with rotating table with n.2 positions + welding double fiber assembled on anthropomorphous robot 6 axes
n. 1 station YAG 40W CNC 4 axes

n. 1 spot welder

n. 1 Tecna, 60 Kw

n. 1 welding station

TIG with anthropomorphous robot 6 axes, 2 stations, with rotating axe step by step and pneumatic closures.

n. 2 sandblasters

n. 1 Norblast a ratating carpet and 4 guns

n. 1 Finimac with basket and stripe

n. 1 tumbling work centre

Nicem, equipped with dryer and water conditioner

n. 2 washing machine with solvent

n. 1 Dollmar – 4 baskets

n. 1 machining USSETI with water and ultrasound with transferring baskets

n. 1 oven

Ocras Zimbelli – 9 baskets, max temperature 450°

n. 1 threading machines with multiple heads

n. 1 Temco M10 with multiple heads

n. 1 milling machine

n. 1 miller EIKON, multiple spindles with n.2 stations and hydraulic closures

n. 3 riveting machines

n. 1 Baltec, Roto-orbital

n. 2 PEM, with automatic feeding for bushes and bolts

n. 2 grinding machines

n. 1 surface grinder VIOTTO, with automatic feeding and turning table

n. 1 circle grinder OLIVETTI, with automatic feeding

Maintenance Department:

n. 1 surface grinding machine

MICROSTATIC LODI 400x1000

n. 3 surface grinding machines

n. 1 grinder PROPRA

n. 2 grinders TACCHELLA 4M

n. 1 drill Olivetti

n. 1 milling cutter Rambaudi

Metrology Laboratory:

n. 1 control machine C.N. DEA

Model Swift A000 Mot X 400 – Y 400 – Z 300

n. 1 traction test machine

Material tester ACQUATI model A/9I, capacity N 40000

Hardometer

Galileo measures: Brinell – Vickers – Rockwell

Profilometer

Model Mitutoyo SJ-201

Model Tesa 90G

n. 1 optical measurement machine

SMARTSCOPE 200 FOV X 200 – Y 150 – Z 150

LUSIGLIE’ PLANT:

N.3 spot welding stations

n. 3 spot welding stations with anthropomorphous robot with 6 axes with double welding pinch and n.2 oscillating stations, pneumatic and rotating positioners

N.2 braze welding stations

n. 2 braze welding stations with flame with antioxidant equipment and aspirators

N.2 grinding process stations

n. 2 stations with anthropomorphous robot with 6 axes, grinding head to grind profiles, with n.2 stations and oscillating system.

N.3 Milling machines

n. 1 miller SPIN, multi spindles with rotating table and hydraulic closures.

n. 2 milling stations with multiple heads and rotating table

SACELEST PLANT (KOSICE - SK):

Production department:

N.4 mechanical presses from 70 tons to 300 tons equipped with automatic serial production

n. 1 press ROSS, 250 tons, double column and rolls feeder + 500x3 sheet straightening
n. 1 press Zani, 300 tons, double column with braking and self feeding 600x3
n. 1 press Rovetta, 300 tons, double column and rolls feeder + 500x3 sheet straightening
n. 1 press Agostino Colombo 70 tons, with pneumatic line feeding + 300 sheet straightening

N.3 heat stacking stations and visual control

n. 3 linee di ricalcatura a tavola rotante con riscaldamento, ricalcatura, suddivisione piste , controllo dielettrico e vidimazione
n. 1 visual control line with camera and rotating table, dielectrical test and vidimation

N.2 spot welding lines

n. 1 Carpaneto, 60 Kw with double automatic sequential head with control system and threading transfer system
n. 1 Tecna, 125 Kw con control and threading restrike

n. 2 presses from 150 to 250 tons for plastic injection molding

n. 1 press 150 tons Battenfeld
n. 1 press 250 tons Battenfeld with anthropomorphes robot to feed parts and packaging

All the above indicated machines are equipped with control stations for hot channels (8 channels + 2 bends), material dryer and mold conditioning station

n. 1 press for vertical over molding with rotating table

n. 1 press 80 tons, Turra

equipped with robotic transferring and automatic camera control and dielectrical test. Material dryer and mold conditioning station